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2009年5月21日 星期四

FLOWCast操作

FLOWCast初次啟動時,您將看到如下視窗:


FLOWCast工具列如下:


工具列中的按鈕其功用為控制模擬。


如何選擇完整充填或是快速充填?



沙漏圖示之按鈕可以切換完整及快速充填模式,當按鈕壓下時,為快速充填模式,當FLOWCast啟動時,系統預設為完整充填模模式。


如何開始FLOWCast模擬?

點選工具列中的雙箭頭按鈕以開始模擬。


如何停止正在運算中的FLOWCast


點選工具列中之停止按鈕。您需要等待數秒鐘以待模擬確實停止,FLOWCast需要一些時間組織其計算結果。


如何從先前停止點繼續FLOWCast模擬?


如何令FLOWCast重新模擬


若您想將模形重新模擬,點選如上所示之重新模擬按鈕,將重設FLOWCast為初始狀態,您可以改變設定並重新模擬。

FLOWCast概論



FLOWCast為鑄件填充模擬時之流體運算模組,在SOLIDCast下執行。FLOWCastAltair Engineering所研發之流體運算模組為基礎,為Altair EngineeringFinite Solution之共同產品。


FLOWCast模擬融熔金屬進入模具內之情形,包含金屬之冷卻及模具溫度之上升。FLOWCast有兩個模式。


快速模擬:此為快速填充計算,並非完整的計算流體力學(CFD) ,而使用階式填充模擬以快速填充模具。快速模擬使用較少之記靜體且較完整模擬快速。但無法提供相等程度之資及準確度。

完整模擬:此為完整之計算流體力學模擬,將融熔金屬之動量,壓力及速度及對模壁之粘滯損失。


當您安裝FLOWCast,在模擬澆注時,除了原本之SOLIDCast填充模擬,即多出了FLOWCast快速充填及完整充填兩種選擇。如下圖:





2008年12月29日 星期一

2008年9月14日 星期日

加速你的FLOWCast計算時間(3GB enable)

Instructions for Modifying BOOT.INI To Allow Programs to Access Large Memory
This document describes a method for modification of the Boot.INI file in Windows XP. This applies ONLY to Windows XP and not to other Windows versions. These instructions must be followed VERY CAREFULLY. Failure to do so may cause your system to become unbootable.

Step 1 -- Back up your system Please begin by making a full backup of your computer.

Step 2 -- Become familiar with the Windows XP Recovery Console Before making this change to your Windows XP configuration, be sure you are familiar with running the Windows XP Recovery Console. Anytime you make changes to the configuration of your computer, there is a possibility of making a mistake that could cause problems booting your computer. The Windows Recovery Console can be used to repair these mistakes. We recommend you practice using the Windows Recovery Console before beginning this procedure. For more information about the Windows Recovery Console, refer to: Using Recovery Console, Microsoft TechNet. Recovery Console, The Elder Geek. Windows 2000 / XP Recovery Console, World of Windows Networking.

Step 3 – Install Hot Fix for Windows XP Service Pack 1 (SP1) ONLY
If your XP system is using Service Pack 1, you may experience problems rebooting your machine after making the change described in Step 4 below unless you do one of the following:
1. Download and install Service Pack 2 from the Microsoft website before making the change in

Step 4 below, or
2. If you are using Service Pack 1 and you do not wish to upgrade to Service Pack 2, then you should install the hot fix contained in the file WindowsXP-KB328269-x86-ENU.EXE. This file is available from Finite Solutions (email Larry@finitesolutions.com, Dave@finitesolutions.com or Rob@finitesolutions.com to request this file). Failure to perform this step may cause your system to be unable to boot properly.
If your XP system is using Service Pack 2 you do NOT need to install the hot fix. Most new computers have XP Service Pack 2 already installed.

Step 4 -- Edit boot.ini to enable 3 GB addressing
Boot.INI it can be accessed through the System control panel.
Open Control Panel, then open the System panel.
On the "Advanced" Tab, click the "Settings" button in "Startup And Recovery". You should see the following panel:
To edit BOOT.INI manually, click the "Edit" button in "System startup", which will bring up Notepad with BOOT.INI in it. Add /3GB to the options on the command line which refers to Windows XP Professional. Be sure to include a space before the / character when you add this to the end of the existing line. On most systems this will appear similar to the following:
[boot loader]timeout=30default=multi(0)disk(0)rdisk(0)partition(1)\WINDOWS[operating systems]multi(0)disk(0)rdisk(0)partition(1)\WINDOWS="Microsoft Windows XP Professional" /fastdetect /3GB
DO NOT MAKE ANY OTHER CHANGES IN THE BOOT.INI FILE, OR YOUR SYSTEM MAY BECOME UNBOOTABLE.
Save the file, then close all windows.

Step 5 -- Increase the size of your paging file You should also increase the size of your paging file to at least 4096 MB (4 GB). It is necessary to increase the size of the your paging file beyond 3 GB because it is shared by all processes on your computer.
Use this method to set the swap file size:
1. Go the the Control Panel (from Windows Start menu). 2. Double-click the System item. 3. Select the Advanced tab on the System Properties dialog. 4. Click the Performance button. 5. Click the Change button on the Performance Options dialog. 6. Enter the value “4096” into both the Minimum Size and the Maximum Size text field and then press the “Set” button, followed by OK on all the dialogs:
Make sure that the Paging File Size in the white box above reads “4096 – 4096” before clicking OK.

Step 6 – Reboot the computer
Now reboot the computer. This should activate the “Large Address” feature in Windows XP.
Please double-check your changes to boot.ini before restarting your computer!
Step 7 – Be sure that you are using the latest version of FLOWCast
Go to the Download page of the website and download the latest SOLIDCast Update file. This contains the latest version of FLOWCast which has the 3GB option.

FLOWCast鋁合金傾斜澆鑄(tile pouring)

如短片所示:

2008年7月3日 星期四

Misrun samples--鑄件澆不滿預測

如題:

利用Flowcast可以預測出因為澆鑄溫度過低或是因澆鑄時間過長可能發生的的澆不滿現象.